ENVIRONMENTAL

Waste-Derived Activated Carbon Development

Our process converts waste materials including corn stalks, wheat straw, and municipal biosolids into activated carbon with exceptional oil absorption capacity. The materials achieve 95-99% oil removal efficiency, outperforming commercial alternatives while reducing production costs by 60%.

Waste-Derived Activated Carbon Development
Client/Partner:

Oil & Gas Industry Partners

Category:

Sustainable Materials

Duration:

4 Years

Funding:

$950,000

Status:

Commercial Production

Project Overview:

Led by Dr. Eylem Asmatulu, this project transforms agricultural and municipal waste into high-performance activated carbon for industrial wastewater treatment. The technology addresses both waste management and water pollution challenges through an innovative circular economy approach.

Waste-Derived Activated Carbon Development Gallery
Waste-Derived Activated Carbon Development Gallery

What We Achieved:

Our comprehensive approach to this project encompassed multiple phases of development, testing, and implementation:

  • Optimized pyrolysis conditions for maximum surface area development
  • Created activation protocols using green chemistry principles
  • Achieved surface areas exceeding 2,000 m²/g
  • Developed selective functionalization for targeted contaminant removal
  • Scaled production to pilot plant level (100 kg/day)
  • Validated performance on real industrial wastewater
  • Reduced activation energy requirements by 40%
  • Eliminated use of traditional harsh chemical activators
  • Created regeneration protocols extending material lifetime 5x

Project Impact & Results:

The technology is now employed at three industrial wastewater treatment facilities, collectively treating over 1 million gallons daily. Oil spill remediation trials demonstrated complete cleanup of 10,000-gallon spills within 48 hours. The process has diverted 50,000 tons of agricultural waste from landfills while producing valuable water treatment materials.

100%

Success Rate

50+

Researchers Involved

25+

Publications

Multiple

Awards Won

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