The system operates by immersing composite materials in a specialized solution while applying ultrasonic energy at specific frequencies. This process breaks down the polymer matrix without damaging the carbon fibers, maintaining their mechanical properties for reuse in new composite applications.
This revolutionary patented technology addresses one of the aerospace industry's most pressing challenges: the disposal of expired pre-impregnated composite materials. Traditional disposal methods result in millions of dollars of valuable carbon fiber being sent to landfills. Our ultrasonic recycling system uses high-frequency sound waves to separate fibers from resin matrices, enabling the recovery of carbon fibers worth thousands of dollars per pound.
Our comprehensive approach to this project encompassed multiple phases of development, testing, and implementation:
The technology has been successfully licensed to major aerospace manufacturers and composite recycling facilities. Implementation has resulted in diversion of over 500,000 pounds of composite waste from landfills annually, with recovered fibers valued at over $10 million. The process has received environmental certifications and is being adopted globally as the standard for composite recycling.
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