TAI COLLABORATION

Flame-Retardant Composite Systems

Our team developed modified resin systems incorporating halogen-free flame retardants and metallic thin films that create protective char layers during fire exposure. These materials self-extinguish within seconds and produce minimal smoke, crucial for passenger evacuation scenarios.

Flame-Retardant Composite Systems
Client/Partner:

Turkish Aerospace Industries

Category:

Aerospace Materials

Duration:

4 Years

Funding:

$645,000

Status:

Technology Transfer

Project Overview:

This international collaboration with Turkish Aerospace Industries focused on developing next-generation flame-retardant composite materials that meet stringent aviation safety standards while maintaining superior mechanical properties. The project addresses critical fire safety requirements for aircraft interiors and structural components.

Flame-Retardant Composite Systems Gallery
Flame-Retardant Composite Systems Gallery

What We Achieved:

Our comprehensive approach to this project encompassed multiple phases of development, testing, and implementation:

  • Formulated novel phosphorus-based flame retardant systems
  • Integrated metallic nano-layers for enhanced thermal protection
  • Achieved UL94 V-0 rating and FAA fire certification
  • Developed manufacturing processes for large-scale production
  • Created optically transparent fire-resistant materials for windows
  • Reduced heat release rate by 75% compared to standard composites
  • Maintained mechanical properties within 5% of baseline materials
  • Eliminated toxic gas emissions during combustion
  • Established technology transfer protocols for international implementation

Project Impact & Results:

The technology has been successfully implemented in TAI's aircraft manufacturing facilities, with materials now used in both military and civilian aircraft programs. Fire testing demonstrated 90% reduction in flame spread and 80% decrease in smoke generation. The collaboration has led to three joint patents and establishment of a permanent research partnership.

100%

Success Rate

50+

Researchers Involved

25+

Publications

Multiple

Awards Won

RELATED RESEARCH

Explore More Research Projects

Ultrasonic Composite Recycling System

Environmental Engineering

Lightning Strike Protection Coatings for Aircraft

Materials Science

Flame-Retardant Composite Systems

Aerospace Materials

Research Partners & Funding Agencies